Comprehensive Guide to Pallet Truck Types and Usage
This comprehensive guide explores the different types of pallet trucks, their functionalities, operational guidelines, and key considerations for selecting the right equipment. Ideal for warehouse managers and logistics professionals seeking to optimize material handling, it covers both manual and electric models, safety tips, and usage standards to ensure efficient and secure operations.
A pallet truck serves as an essential material handling tool designed to move and lift pallets within warehouses and storage facilities. Perfect for organizing pallets in tight spaces or trailers, these devices help streamline operations. They operate either manually or electrically, allowing users to lift items off the ground quickly and efficiently. Manual models rely on hand levers, while powered versions feature electric motors for heavier loads. Both types require minimal training but are crucial for improving workplace safety and productivity.
Manual Pallet Truck
This model operates through a hand-powered lever system, suitable for small-scale operations in retail and personal warehouses.
Powered Pallet Truck
This electric forklift features single or dual pallet jacks, making it capable of handling larger loads. It is maneuvered via throttle on its handle, allowing smooth forward and backward movement. Some models use switches instead of brakes to halt operation. Operators generally do not need a license, only proper training from their employer. The typical pallet truck weighs around 2.5 tons and can lift up to 5,000 pounds, with a minimum lifting height of three inches from the ground.
Pallet trucks have operational constraints, such as limited movement options, front wheels that contact the floor, and absence of deck boards. They are designed for dual-face or four-way access, making them versatile for various storage configurations. Proper workplace design can minimize injury risks associated with their use.
When choosing the right pallet truck, consider factors such as:
Expected load capacities
Usage frequency
Floor surface type
Daily distance traveled
Standard guidelines for load handling include:
Three- and four-wheel pallet trucks should handle loads up to 200 kg.
Load per wheel should not exceed 700 kg.
Manual pallet trucks are recommended for up to 300 operations daily.
Distance per shipment should be around 30-35 meters.
Use powered trucks for heavier loads or longer distances.
Avoid pushing or pulling under improper conditions to enhance safety.
